solid surface manufacturer

Stable Surface Countertop Basics to Know

Solid surface countertops have been around for over 50 years now and are a mainstay in kitchens and bathrooms. What might need as soon as been considered trendy is now so established that few countertop materials, except for quartz, have managed to achieve the identical status.

Solid surface is an ideal mid-range countertop material. Buyers not concerned about laminate however still looking for an affordable countertop typically gravitate to solid surface material. It is among the few counter materials that a residenceowner can resurface with just an orbital sander.

While visually stable surface lacks the depth of real stone and even quartz, it does resemble stone far more than laminate does. Stable surface is where a whole lot of countertop buyers comfortably end up after careabsolutely considering its high and low factors compared to other materials.

Stable surface materials started with DuPont’s Corian. The concept behind its invention was to have a surface that looked reasonably like natural stone, however unlike stone, could be non-porous. While you slice granite open, you will see a wild, chaotic conglomeration of particles forming the slab. While this is beautiful, it offers multiple avenues for cracking and breaking.

The word solid in solid-surface reinforces the concept this is a stable base, unlike bouncy laminates which are mounted on medium-density fiberboard.

But the term stable has one other meaning. Dupont’s true intent was to create a surface that was the identical from top to backside, a homogeneous product. This homogeneity is key in the high-abuse atmosphere of a kitchen. With this, there are no layers of laminates that can de-laminate.

A cross-section of stable surface countertop shows you could keep delving deeper into it and still get the identical product. This is essential if you need to repair deep chips and scratches.


Almost Non-Porous: No surface is totally non-porous, however tile, quartz, and strong surface come as near being non-porous as any countertop material. Solid surface’s extremely low porosity keeps bacteria away, promoting a cleaner and more sanitary countertop.

Homogeneous: Unlike laminate or ceramic tile, solid surface’s material goes all of the way by means of, from top to bottom. As a result, it visually fares better after impact than a multi-layered product like laminate.

Easy to Repair: Solid surface will scratch when you reduce on it. But with an orbital sander and fine grain sandpaper, even the houseowner can sand down scratches.


Soft: Homeowners who have strong surface countertops should be further careful to make use of slicing boards, as stable surface is relatively soft and might be scratched by knives and sharp utensils.

Heat Deformation: Solid surface can hold up in opposition to boiling water’s temperature of 212 F. However some solid surfaces will start to deform at temperatures not much higher than that (250 F). This means that scorching, dry pans (comparable to a frying pan, which is typically hotter than scorching) and wet pans (equivalent to a pot of pasta with boiling water) shouldn’t be placed on a stable surface counter.

DIY-Troublesome: While easier to work with than natural stone or quartz countertops, strong surface materials still is not easy for most do-it-yourselfers to work with.

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Stable Surface vs. Other Countertop Materials

Cooks are restless, always searching for the perfect countertop material. The stainless metal counters of restaurant kitchens are highly valued by professionals however will not be value-effective or practical in residential kitchens. Solid surface is affordable by a significantity of dwellingowners.

Others reminiscent of wood and ceramic tile have limitations. Wood is porous, hard to clean, and can develop a slimy feel. Ceramic tile, on a person basis, is hard and non-porous. But when put in in numbers, grouted seams make food preparation more difficult. Apart from invisibly welded seams, stable surface is smooth all the way across.

Expensive and prone to cracking, even the popular granite and marble options are removed from perfect. Stable surface will never experience the same by means of-body cracks that typically have an effect on natural stone.

Laminate surfaces are a sandwich of paper or material impregnated with resin, all of that glued onto particleboard. Laminate simply chips and its appearance lacks depth.

Acrylic vs. Polyester Strong Surface Counters

Polyester-based stable surface counters are less costly than acrylic-based solid surface counters. Some manufacturers are a hundred-p.c acrylic. Others are available in each acrylic and polyester versions.

Polyester stable surface counters are inclined to impart more vibrant colors than acrylics. Acrylics are nice if it’s essential to do any particular fabrication work, like thermoforming.

Stable surface countertops are about 33-percent binding resins and sixty six-percent minerals. These minerals are a bauxite by-product, aluminum trihydrate (ATH). ATH is a kind of fine, white powder that helps stable surface preserve its smooth consistency.

Distinction this with quartz counters, which are about 10-p.c resins and the remaining minerals. These minerals typically embody marble and granite industrial waste and even ground-up mirrors and glass.

Solid Surface Counter Tips

Stable surface installers will have to create a sink minimize-out to accommodate the sink. Request that they turn that waste cut-out piece right into a reducing board by sanding down the edges and top surface. Most installers will oblige.

Keep away from high-speed buffing of stable surface as this can cause the surface to melt.

Can you build your own stable surface counters? For a very long time, one downside of strong surfaces was that it was not simple for the do-it-yourselfer to acquire source materials. You had to be an authorized retailer to buy many brand-name stable surface materials. It would not assist that the majority kitchen countertop supplies are troublesome to fabricate without particular tools and expertise.

Nevertheless, this is changing. A few on-line resellers of discontinued and rejected solid surface materials will sell to non-approved buyers. Plus, some simple fabrication akin to chopping straight lines or creating sink lower-outs can be accomplished by do-it-yourselfers.

Even so, professional-grade stable surface is still greatest left in the arms of professionals. Do-it-yourselfers will discover wood or pre-laminated laminate countertops simpler to work with.

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